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Relocating AC box inside cab

6.9K views 15 replies 11 participants last post by  Shane Cary  
#1 ·
Who has relocated their AC box to inside the cab on a 2nd gen? I’m swapping a LQ4 / 4L80 in my 03 crew cab, maybe a turbo later on. Want to free up some room under the hood. I’m thinking vintage air or something similar. Or even a junkyard AC / heater box from a salvage car. Mount in the area behind the glove box and tie it in to the factory duct work. I don’t mind losing the glovebox and I don’t mind some fabrication.
 
#3 ·
Your best bet is to modify your existing heater box (the inside half) and stack the evaporator core and heater cores side by side and add two more holes through the firewall for the refrigerant lines, use a a/c heater box delete blower motor shroud for the engine bay side. You'd need to add a 4 way by-pass valve to the heater hoses, a 10k pot would provide your heat control since you'd no longer be using the blend door control.

You'll need some decent fabrication skills and maybe an extra dash side heater box or two to cut up in order to make a larger frankenbox that still fits in the dash. It'd be a lot of work, but it is probably do-able.

Having had the dash apart many times, having replaced my heater and evaporators etc... my visual memory tells me that's how I'd attack the problem first.

The other way around would be just to delete the heater core, put the evaporator core where the heater core is (physically they aren't much different in size), and convert to electric heat, install an under-seat aux. 12v heater and wire it back to a dial mounted somewhere on your dash. You'd need a different evap core with two top outlets to still come out somewhere near where the heater cores does, otherwise the bottom outlet would be behind the passenger cylinder head... not a great spot for sure.
 
#6 ·
I was considering adapting something from like a first gen Neon, or 1st Gen Jeep Liberty since the dash is pretty thin. I also looked and restomod air. Their stuff looks a lot nice than the Vintage air stuff. I've also looked at VW Jetta AC boxes and was going to check on the Colorado setup too, but haven't gotten that far.

Jay
 
#8 ·
I deleted the a/c compressor and lines when I put a turbo on my first gen Neon. They use an orafice tube where the hard lines bolt to the fire wall. Everything else is inside the dash. It works in the Neon because the dash comes out from the firewall like 2 feet.

Im 3000 miles away from the Neon so I cant measure or take pics and everything I had on that build is on photosuckit.

Not sure you could fit that behind the glove box door even if you cut out the back side of the glove box door.
 
#11 ·
ok- food for thought- removing a/c to make room for turbo- upgrade alternator to the high output- run 6-8 gauge cables rearward- reroute a/c lines UNDER cab to relocated a/c setup under bed- power compressor off and electric motor- no changes in cab