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Discussion Starter · #1 ·
First truck build attempting to have lay out..first thing to hit is the driveshaft brace. How do I not f up my driveshaft angle raising the brace? Some pictures of some setups would be awesome. And yes the driveshaft is just sitting there lol thanks in advance
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You’re probably gonna have to blow those 8 rivets out and make one, it’s two flat plates for the sides and a square bar....1.5”x1.5”x.25” wall I think, been awhile. Use the stock one as a template for the holes on the sides and you should be good.
 

· time to get cereal
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I have the raised crossmember I'm probably not going to use, since I got a reg cab to lower and raised my xcab back to stock.
 

· Deadlines are Overrated
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I’ll try to elaborate as best I can. You take something you know is dead straight and that will reach across the truck from frame rail to frame rail and hold it up to the front side and the back side of the xmember and You trace a line on both sides of the xmember. That line represents the ground or anything even with the bottom of the rails. Then you cut just above that line so the bottom sliver of the xmember falls off. You then weld on a 3/16” plate all the way across to strengthen the xmember back up. It’s that easy. I’ll post a pic for a better visual.
 

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2003 Sonoma SLS ext. cab 4.3L / 4x4
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it’s not perfect but you get the idea. You are cutting a significant amount of strength out of the middle so 3/16” plate is the minimum that should be used to cover it.
View attachment 358875
Replacing a tubular cross section member with a flat plate - It's not a solution I'd use.
 

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2003 Sonoma SLS ext. cab 4.3L / 4x4
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Well, he's proven his fabrication abilities here.... Not sure what you are other than the peanut gallery.
I wasn't questioning the fabrication abilities - just stating an opinion that I'd not use that solution.
 

· Deadlines are Overrated
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Replacing a tubular cross section member with a flat plate - It's not a solution I'd use.
All it’s holding is the weight of the carrier bearing and some of the driveshaft. It was over engineered from the factory. And I stated above, that you should plate it with a minimum, 3/16” plate, that’ll be plenty strong to reinforce it.
 

· Deadlines are Overrated
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I wasn't questioning the fabrication abilities - just stating an opinion that I'd not use that solution.
It’s a valid concern, but it’s not needed. Before companies were making raised carrier bearing xmembers, this is what guys were doing and it worked just fine, if you plate the bottom with the appropriate thickness metal.
 
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