manual transfer case swap

JimmyKnux · 10-07-2009, 09:12 PM

I will be doing this swap within the next couple weeks I will take no end of pictures and do a detailed write up. I have a pretty good idea on how to go about it but as the truck is my daily driver I dont want to be guessing at it and be without my wheels . The truck is a 95 s10 ls 5speed , the plan swap a manual tcase as well as a posi lok cable in the process I will be removing the A/C as well. The ac will later be used for on board air, all in due time. Can any one point me in the direction to start? confirm which year the tcase will work thanks .

96superflow · 10-07-2009, 09:25 PM

you will deff have to have one out of a manual tranny i believe. Then ones behind the automatics have a different mounting pattern at least to the best of my knowledge anyways.

Tim99Zr2 · 10-07-2009, 09:39 PM

meh, mine were all 5 or 6 bolt (dont remember chevy or jeep, which one had 5 and which had 6)...i had both auto and manual tcases.. my np231 i got out of a 94' automatic, had it behind my 94' 5 spd.

id try to get one with the cable vs. the linkage. get the shifter too.. for the tcase

JimmyKnux · 10-09-2009, 07:16 PM

any info on changing the front output shaft? what years of s10/blazers should I look in?

DieselS10 · 10-11-2009, 02:29 AM

My stock 207 was originally mounted to a 4 speed manual, then a TH350, then a 4L60E. I'm fairly sure that they use the same spline count on all of them in the S10's.

JimmyKnux · 10-15-2009, 06:35 PM

perfect thanks for the help I found alot of junk yards very close to me that all have the same year as mine they just have the manual instead of push button I was very suprised at the amount of trucks I found. What all will I need to snag off the parts truck?

t01blaze · 10-20-2009, 02:21 PM

Quote: Originally Posted by Tim99Zr2

meh, mine were all 5 or 6 bolt (dont remember chevy or jeep, which one had 5 and which had 6)...i had both auto and manual tcases.. my np231 i got out of a 94' automatic, had it behind my 94' 5 spd.

id try to get one with the cable vs. the linkage. get the shifter too.. for the tcase

chevy has 5 t-case bolts

JimmyKnux · 10-28-2009, 08:46 PM

thanks for all the help this will be coming over the winter currently working on an 85 chevy scottsdale running 39s pics will be up soon of thats truck paint this week and safety than im road legal!

10-07-2009, 09:12 PM	#1
JimmyKnux Registered User Age: 22 Join Date: Jan 2009 Posts: 92 Location: User is: OffLine	manual transfer case swap I will be doing this swap within the next couple weeks I will take no end of pictures and do a detailed write up. I have a pretty good idea on how to go about it but as the truck is my daily driver I dont want to be guessing at it and be without my wheels . The truck is a 95 s10 ls 5speed , the plan swap a manual tcase as well as a posi lok cable in the process I will be removing the A/C as well. The ac will later be used for on board air, all in due time. Can any one point me in the direction to start? confirm which year the tcase will work thanks .
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10-07-2009, 09:25 PM	#2
96superflow Registered User Age: 21 Join Date: Jun 2008 Posts: 725 Location: Moyock/Greenville, NC User is: OffLine	Re: manual transfer case swap you will deff have to have one out of a manual tranny i believe. Then ones behind the automatics have a different mounting pattern at least to the best of my knowledge anyways.
	[Reply w/Quote]

10-07-2009, 09:39 PM	#3
Tim99Zr2 Fvck New Jersey Age: 21 Join Date: Mar 2007 Posts: 7,536 Location: Reynoldsville, PA User is: Online	Re: manual transfer case swap meh, mine were all 5 or 6 bolt (dont remember chevy or jeep, which one had 5 and which had 6)...i had both auto and manual tcases.. my np231 i got out of a 94' automatic, had it behind my 94' 5 spd. id try to get one with the cable vs. the linkage. get the shifter too.. for the tcase
	[Reply w/Quote]

10-09-2009, 07:16 PM	#4
JimmyKnux Registered User Age: 22 Join Date: Jan 2009 Posts: 92 Location: User is: OffLine	Re: manual transfer case swap any info on changing the front output shaft? what years of s10/blazers should I look in?
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10-11-2009, 02:29 AM	#5
DieselS10 Slightly Over Built Age: 35 Join Date: Dec 2007 Posts: 2,225 Location: Chelsea, OK User is: OffLine	Re: manual transfer case swap My stock 207 was originally mounted to a 4 speed manual, then a TH350, then a 4L60E. I'm fairly sure that they use the same spline count on all of them in the S10's.
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10-15-2009, 06:35 PM	#6
JimmyKnux Registered User Age: 22 Join Date: Jan 2009 Posts: 92 Location: User is: OffLine	Re: manual transfer case swap perfect thanks for the help I found alot of junk yards very close to me that all have the same year as mine they just have the manual instead of push button I was very suprised at the amount of trucks I found. What all will I need to snag off the parts truck?
	[Reply w/Quote]

10-20-2009, 02:21 PM	#7
t01blaze rollin' on 33's Age: 24 Join Date: Mar 2009 Posts: 416 Location: South Jersey User is: OffLine	Re: manual transfer case swap Quote: Originally Posted by Tim99Zr2 meh, mine were all 5 or 6 bolt (dont remember chevy or jeep, which one had 5 and which had 6)...i had both auto and manual tcases.. my np231 i got out of a 94' automatic, had it behind my 94' 5 spd. id try to get one with the cable vs. the linkage. get the shifter too.. for the tcase chevy has 5 t-case bolts
	[Reply w/Quote]

10-28-2009, 08:46 PM	#8
JimmyKnux Registered User Age: 22 Join Date: Jan 2009 Posts: 92 Location: User is: OffLine	Re: manual transfer case swap thanks for all the help this will be coming over the winter currently working on an 85 chevy scottsdale running 39s pics will be up soon of thats truck paint this week and safety than im road legal!
	[Reply w/Quote]