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Afco Radiator (current performance) and TB coolant lines


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Old 05-23-2009, 07:37 PM   #1
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Afco Radiator (current performance) and TB coolant lines

I am so close to starting and my last thing I have to do is to hook up throttle body coolant line to the radiator, but I just realized there is no place to hook it to the afco radiator. Am I going to have to fab up a pipe that allows me to hook up the TB coolant hose?

Once this is hooked up, I am cranking this turd up tonight.
Old 05-23-2009, 10:10 PM   #2
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Re: Afco Radiator (current performance) and TB coolant lines

Unless you are really serious about running those coolant lines I wouldnt mess with it.......it just heats up the throttle air going into it when its at normal operating temp. A lot of people just bypass it.
Old 05-23-2009, 10:22 PM   #3
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Re: Afco Radiator (current performance) and TB coolant lines

Hes saying there is no place on the radiator to hook to. You need it, these engines get massive air pockets in the front of the heads.

On the dyno there is no place for that line either, so I have to bleed the crossover after I heat it up for a minute or so. Tons of air comes, its amazing...
Old 05-23-2009, 11:52 PM   #4
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Re: Afco Radiator (current performance) and TB coolant lines

Just put a brass T in before going to the heater core
Old 05-24-2009, 01:00 AM   #5
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Re: Afco Radiator (current performance) and TB coolant lines

Good call. I will pick something up tomorrow.

Thanks guys
Old 05-24-2009, 09:09 AM   #6
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Re: Afco Radiator (current performance) and TB coolant lines

Or you could have an aluminum hose barb welded to your filler neck.
Old 05-24-2009, 10:35 AM   #7
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Re: Afco Radiator (current performance) and TB coolant lines

What we have done is take out the drain bung, and just put a hose barb in place of it on the bottom driver's side.
If you need to drain it, just pull out the barb.

We have revised them and added in a spot for that under the upper hose on our latest shipment.
Old 05-24-2009, 11:10 AM   #8
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Re: Afco Radiator (current performance) and TB coolant lines

That would probably look MUCH cleaner too!
Old 05-24-2009, 11:32 AM   #9
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Re: Afco Radiator (current performance) and TB coolant lines

i drilled and tapped a hole in my driverside tank right under my cap and put a hose barb in it. And in regards to what SweetS10V8 said about air pockets...its true. My radiator cap is on the driver side and when you take my cap off you can see all the bubbly water coming out of the hose from the crossover.
Old 05-24-2009, 07:23 PM   #10
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Re: Afco Radiator (current performance) and TB coolant lines

Quote: Originally Posted by CPWire

We have revised them and added in a spot for that under the upper hose on our latest shipment.
What if we don't need it? I guess just route the coolant crossover line to it instead?
Old 05-24-2009, 07:49 PM   #11
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Re: Afco Radiator (current performance) and TB coolant lines

Dont need what? Coolant crossover line to the radiator?
Old 05-24-2009, 08:00 PM   #12
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Re: Afco Radiator (current performance) and TB coolant lines

Ok what I did was use some thin pipe the size of the bottom hose and welded a fitting on. Works great. Just started it for the first time after fixing the solenoid stickin. Water seems to be flowing with no problems.

Thanks guys.
Old 05-24-2009, 09:30 PM   #13
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Re: Afco Radiator (current performance) and TB coolant lines

Quote: Originally Posted by SweetS10V8
Dont need what? Coolant crossover line to the radiator?
The TB coolant line.. Because the LS2 TB doesn't have a coolant line...Or am I wrong? So instead of routing the TB line to the new fitting on CP's radiator just route the coolant crossover line...
Old 05-24-2009, 09:49 PM   #14
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Re: Afco Radiator (current performance) and TB coolant lines

I think petro and sweet were talking about 2 different things.
Old 05-24-2009, 10:14 PM   #15
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Re: Afco Radiator (current performance) and TB coolant lines

The LS2 DBW and Truck DBW TB don't have fitting for the line to go straight from the coolant crossover to the TB. I've read of guys just tapping their waterpumps and running a line to it. But I don't want to tap my waterpump so it would be alright to just have the hose go from the coolant crossover straight to the "new" barb fitting on the radiator...Right?


Old 08-19-2009, 06:46 PM   #16
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Re: Afco Radiator (current performance) and TB coolant lines

Ok update...

I guess things are not ok. When I take my cap off, it bubbles so violently that it will shoot gulps/bubbles of water all the way to the headers. If I put the cap back on, it shoots that water into the overfill tank which of course gets full and purges. This causing all my water to eventually leave the system after a few drives.

I also think there is a leak in the afco radiator now. I looked at all the hoses and cannot see leaks, but fluid looks like it is coming out of one of the welds on the bottom of the radiator.

I am going to move the TB line to the drain valve like Jared said and see if it helps.
Old 08-19-2009, 10:01 PM   #17
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Re: Afco Radiator (current performance) and TB coolant lines

Sounds like you're either pushing compression or exhaust fumes into your cooling system by the details you gave. I'd do a leakdown test also.
Old 08-19-2009, 10:40 PM   #18
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Re: Afco Radiator (current performance) and TB coolant lines

I agree with ^.

You need to do some diagnostics
Old 08-20-2009, 12:22 AM   #19
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Re: Afco Radiator (current performance) and TB coolant lines

Quote: Originally Posted by CODE4LS1
Sounds like you're either pushing compression or exhaust fumes into your cooling system by the details you gave. I'd do a leakdown test also.
So maybe a blown head gasket? Can you describe some things that would cause exhaust to get into the cooling?
Old 08-20-2009, 12:27 AM   #20
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Re: Afco Radiator (current performance) and TB coolant lines

Yeah head gasket is what i was thinkin... it could be a cracked block or head but lets just hope that its the head gasket
Old 08-20-2009, 07:44 PM   #21
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Re: Afco Radiator (current performance) and TB coolant lines

well I did a compression test ...

1) 175
2) 175
3) 174
4) 179 <- this is the cylinder where I modified the header to keep from hitting the steering column. Makes some exhaust noise there also (like a lawn mower)

5) 166
6) 220 <-wow wtf?
7) 171
8) 176


Number 6 scares the shit out of me, but according to the manual that indicates carbon build up.

I am so freaking confused right now. All cylinders built up pressure on the first crank.
Old 08-20-2009, 11:24 PM   #22
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Re: Afco Radiator (current performance) and TB coolant lines

How does the #6 plug look?
Old 08-21-2009, 12:11 AM   #23
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Re: Afco Radiator (current performance) and TB coolant lines

Quote: Originally Posted by philntx
How does the #6 plug look?
it looks perfect. Looks like the rest of them. They all have some heat discoloration, but I think that is normal.
Old 08-21-2009, 12:25 AM   #24
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Re: Afco Radiator (current performance) and TB coolant lines

Also to note..

1) No coolant coming out of exhaust.
2) No oil in coolant
3) No coolant in oil.

I think I am going to move the TB bleeder hose again. Move it to the heater hose with a T. I just should have done this in the first place.

someone else had the same problem as me and fixed it by doing this.

http://www.ls1tech.com/forums/genera...out-210-a.html


Do you guys think I should just fix the leak in the radiator by welding the leak or just send it back to Jared?

Last edited by specsix : 08-21-2009 at 12:27 AM.
Old 08-21-2009, 09:25 AM   #25
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Re: Afco Radiator (current performance) and TB coolant lines

Contact Jared and solicit his recommendation.
Old 08-21-2009, 09:40 AM   #26
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Re: Afco Radiator (current performance) and TB coolant lines

you cant have your truck down for another week, probably longer. Just have your brother weld it
Old 10-15-2009, 11:27 PM   #27
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Re: Afco Radiator (current performance) and TB coolant lines

Update:

Long story short: The radiator was leaking. The truck now runs at 195 and the fans barely kick on. The reason I did not think it was leaking is because the overflow tank was dumping water so I assumed that is where the water was coming from. Jared replaced the radiator even though I damaged it taking it out (I accidentally poked some fins and damaged a tube). He trusted my story about how it was leaking months prior to taking it out.

This swap has been the worst experience I have ever had with my truck. My computer was programmed wrong three times, radiator leaking, alternator relocation bracket squeals, and speedometer still does not work. Having said that, I would still do it all over again. The truck is crazy ass fast and is fun as hell!!!

Thanks for all your help guys.
Old 10-16-2009, 12:18 AM   #28
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Re: Afco Radiator (current performance) and TB coolant lines

wheres the video!
Old 10-16-2009, 12:25 AM   #29
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Re: Afco Radiator (current performance) and TB coolant lines

Quote: Originally Posted by mr spree
wheres the video!
Dont have one. It's nothing special. I can't roast the tires because I have over a 1000lbs worth of stereo equipment in the back. I guess I could have the wife take video of the truck driving by or something.
Old 10-16-2009, 12:30 AM   #30
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Re: Afco Radiator (current performance) and TB coolant lines

sounds good to me!
Old 10-16-2009, 12:01 PM   #31
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Re: Afco Radiator (current performance) and TB coolant lines

I noticed my cooling system was loosing coolant about a week ago. upon further inspection, it's the radiator. --- seems to be losing it from the top on both sides where the mounting points are I think.
Old 10-16-2009, 12:19 PM   #32
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Re: Afco Radiator (current performance) and TB coolant lines

Quote: Originally Posted by 2000extemeturbo
I noticed my cooling system was loosing coolant about a week ago. upon further inspection, it's the radiator. --- seems to be losing it from the top on both sides where the mounting points are I think.
That is exactly where mine was leaking man!

I took it out and had it pressure tested. When it was submerged into the test tank, you could see bubbles coming from both sides at the top of the radiator headers. You need to let Jared know because I think Afco had a bad batch of radiators. It wouldn't even hold 2lbs of pressure. It is only going to get worse.

Be really careful taking it out because Afco will shit a brick if they see any damage to the fins. They will try to say that you caused the leak. Take pictures.
Old 10-16-2009, 01:00 PM   #33
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Re: Afco Radiator (current performance) and TB coolant lines

Does it appear to be from where the actual pieces are welded to the top of the tanks, or somewhere else?
Old 10-16-2009, 03:40 PM   #34
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Re: Afco Radiator (current performance) and TB coolant lines

I can't really tell without taking it out. When it gets up to temp, I get a little steam from both sides at the top.
Old 10-16-2009, 03:42 PM   #35
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Re: Afco Radiator (current performance) and TB coolant lines

Quote: Originally Posted by 2000extemeturbo
I can't really tell without taking it out. When it gets up to temp, I get a little steam from both sides at the top.
That is so crazy. That is EXACTLY what was happening to me.
Old 10-16-2009, 04:02 PM   #36
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Re: Afco Radiator (current performance) and TB coolant lines

make sure there are some kinda of rubber mounts used when installing the radiator

AL radiators does not take vibrations too well
Old 10-18-2009, 02:35 PM   #37
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Re: Afco Radiator (current performance) and TB coolant lines

This is just a little test video. Hope to upload more later.

http://www.youtube.com/watch?v=cmB3Zd5H3r0



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